David Brown Santasalo commissioned the Outset to ‘show off’ their HX Series gearboxes with a 3D animation. With such a technical product, accuracy was key and with intricate CAD drawings supplied we were able to achieve this. The brief was to show both the internal and external of the gearbox with an exploratory camera showing the gears in motion and illustrating the features of the products.

The animation has been used on displays at trade shows, online, social media and as a tool for the sales team.

vimeo video

Challenge

DB Santasalo required a high-quality 3D animation to showcase the design, functionality and engineering expertise behind its industrial gearbox systems.

While the physical products are impressive pieces of engineering, many of the most important features and performance benefits are hidden within the gearbox assembly itself. Traditional photography could effectively show the exterior product, but it could not reveal the internal gear arrangements, power transmission processes or engineering innovations that differentiate the product within the market.

The challenge was to create an engaging visual tool that would communicate complex mechanical concepts to engineers, procurement teams, distributors and end users while maintaining technical accuracy throughout.

The animation also needed to support sales, exhibitions, digital marketing and customer presentations, helping DB Santasalo demonstrate its engineering capabilities to audiences across a range of industrial sectors.

Solution

We developed a bespoke 3D engineering animation that combined photorealistic CGI, technical visualisation and dynamic motion graphics to bring the gearbox system to life.

Using detailed 3D models and animated cutaway sequences, we were able to reveal the internal workings of the gearbox and demonstrate how power is transferred throughout the assembly. The animation highlighted key engineering features, manufacturing quality and operational performance in a way that would be impossible to achieve through conventional photography or live-action video.

The finished animation provided DB Santasalo with a powerful communication tool capable of simplifying complex engineering concepts while reinforcing the company’s reputation for technical excellence.

Process

Technical Discovery & Product Analysis

Working closely with the DB Santasalo team, we reviewed the gearbox design, application requirements and key engineering features that needed to be highlighted within the animation. This stage ensured the final content accurately represented the product and its operation.

3D Modelling & Engineering Visualisation

Detailed 3D models were created using supplied engineering information and reference materials. Every component was carefully recreated to ensure dimensional accuracy and realistic representation of the gearbox assembly.

Animation Development

A series of animated sequences were developed to demonstrate the gearbox in operation. Internal cutaway views, exploded assemblies and transparent sections were used to reveal components that would normally remain hidden from view.

CGI Rendering

Using photorealistic rendering techniques, materials, finishes and lighting were refined to create a premium visual presentation. Particular attention was paid to metal surfaces, machined components and manufacturing detail to accurately reflect the quality of the product.

Post Production & Delivery

The final animation was enhanced with motion graphics, feature callouts and explanatory messaging before being delivered in formats suitable for exhibitions, presentations, websites and sales demonstrations.

Results

  • Produced a high-quality 3D engineering animation for an industrial gearbox manufacturer.
  • Successfully visualised complex internal mechanical processes through CGI.
  • Improved customer understanding of gearbox functionality and performance.
  • Created an engaging sales and marketing tool suitable for technical audiences.
  • Enhanced communication of engineering benefits through clear visual storytelling.
  • Delivered versatile content suitable for exhibitions, presentations and digital marketing.
  • Provided DB Santasalo with a long-term visual asset capable of supporting future marketing and business development activities.